Multi-scratch tests of ball-on-ball (3.175 mm diameter 52100 steel) in
lubrication were carried out to simulate the friction and wear proces
s of the asperity-asperity contact in sliding. The results show that t
he friction coefficient increases with the increased scratch number fr
om about 0.1 at the 1st scratch to about 0.4 at the 40th scratch. Ther
e is no plastic deformation and wear on the contact surface for the Is
t scratch. However, friction coefficient rises to 0.15 at the 5th scra
tch and abrasive wear occurs in the contact area. Then, with the scrat
ch number increased further, the friction coefficient continues to inc
rease and the contact surface undergoes different wear stages: plastic
smearing (10th scratch), surface flaw initiation (20th scratch), and
tensile crack initiation and propagation (40th scratch). (C) 1998 Else
vier Science S.A. All rights reserved.