The tolerance chart is a graphical method for representing the manufac
turing dimensions of a workpiece or assembly, at all stages of its man
ufacture. The chart provides an inter-mediate control system of checks
and balances to ensure that processing dimensions and tolerances will
meet those specified on the print. Tolerance charts are generally use
d in studying the dimensional problems on individual parts. However, t
hey have proved tedious in their application to assemblies. This paper
presents a simple and systematic approach to the process of tolerance
stack analysis. The ''Noded graph'' model is constructed, representin
g the given and the unknown dimensions. Links are then established, us
ing the model, which help to formulate the stack path of interest into
a linear equation. The equation is used to complete the tolerance sta
ck analysis module. This will be explained using a variety of geometri
c dimensioning and tolerancing examples. In addition, it is simple and
hence easy to practise and very logical.