This paper demonstrates the use of conductivity sensors to monitor and
control the concentration of RCA cleaning and hydrofluoric acid (HF)
etching solutions. Commercially available electrodeless conductivity s
ensors were used to monitor and control the concentration of these pro
cess solutions. A linear relationship between the conductivity of the
solution and the chemical concentration was obtained within the range
studied A chemical injection scheme was developed to maintain the chem
ical concentration within specified limits. Different concentrations o
f RCA-based cleaning solutions and HF solutions were investigated. Res
ults show that these techniques are suitable for monitoring and contro
lling the concentration of chemicals in the process tanks for better p
rocess control. These techniques provide low cost of ownership of the
process by using dilute chemicals and longer bath life (i.e., a more e
nvironmentally sound process).