A new method, using a novel double-ended interferometer, is described
for the highly efficient calibration of gauge blocks. Unlike the conve
ntional Kosters interferometric method, the new method does not requir
e wringing of the gauge block onto an auxiliary platen. Although the g
auge block length defined by International Standard 3650 (Gauge blocks
) can be obtained using the Kosters method, the wringing operation is
a laborious process, which requires skill, sometimes causes contact er
rors and decreases measuring efficiency, and prevents a fully automate
d measuring operation. The new interferometer can also be used as a co
nventional Kosters interferometer by changing some of the optical syst
ems. Thus, after preliminary investigations measuring some samples usi
ng the Kosters method, we can determine an accurate correction value,
dependent on the phase shift of light at the reflecting surface, to ob
tain the gauge block length defined by ISO 3650. The results, obtained
from experimental work and theoretical analysis, show that the combin
ed standard uncertainty of a gauge block length up to 100 mm is less t
han 16 nm, and this value is nearly the same as that obtained by the c
onventional Kosters method.