This letter describes a low-cost fabrication of held ionization tips f
or gas detection application, The method addresses same of the most im
portant aspects of micro gas detector technology; namely, manufacturin
g cost, sensitivity and reproducibility, The tips were designed and fa
bricated with Standard microfabrication technologies: thermal oxidatio
n, wet chemical etching and sputtering. However, the major achievement
is the use of a low-resolution mask to position the tips very closely
to a second electrode in a self-aligned process. In our investigation
, the vaporized CH3COOH was selected as the sample gas to measure the
detector sensitivity. The minimum-measured sensitivity of the detector
is 14 ppm and this was accomplished at an operating voltage of only 5
V.