Electrochemically deposited polypyrrole thin-film gas sensors have bee
n observed to exhibit significantly different structural and morpholog
ical properties on variation of deposition conditions. The careful con
trol of all deposition variables, therefore, is crucial if reproducibi
lity is to be attained. This paper attempts to explain the origins of
a novel morphological variant which involves the formation of a tendri
llar texture on the growth face of the polymer thin film. We suggest t
hat this morphological feature is the result of variations in electrol
yte purity levels during electrochemical deposition. We show that the
oxidation of pyrrole monomer is a significant source of electrolyte im
purity. (C) 1998 Elsevier Science Ltd.