Titanium films were sputter deposited onto Si(100) surface. Adhesion s
trength of the Ti film was evaluated by the internal stress method. Th
e Ti film was overcoated by a Ni coating in the state of a high intern
al stress, the value of which was about 0.5 GPa(tensile). The internal
stress induces large normal and shear stress at the interface between
the Ti film and the Si(100) surface. Those stresses increase with the
increase of the Ni coating thickness. The stress distribution was eva
luated by the finite element method. The evaluation shows that the nor
mal stress on the interface is extremely large at the edge of the samp
le. This result suggests that a peeling of the Ti film is initiated at
the edge and is consistent with observed spontaneous peeling phenomen
a. We could determine the adhesion strength of the Ti film by measurin
g the thickness of the Ni coating to peel off the Ti film. The value w
as found to range in 0.1-1 GPa region. The effect of the Ar ion bombar
dment of Si substrate on the adhesion enhancement was investigated in
detail by this method. (C) 1998 Elsevier Science S.A.