A coupled heat transfer and thermal stress analysis is developed for a
thin-film high-T-c superconductor device. The thermal boundary resist
ance between the film and substrate, which is modelled as a function o
f interfacial peeling stress, is used to couple the structural and the
rmal sides of the model. The thermal stress generated from the tempera
ture reduction from room to cryogenic operating temperatures, and the
temperature field due to uniform Joule heating in the normal-state fil
m, are calculated using finite element analysis. The resulting peeling
stress, that is the normal stress at the film/substrate interface, an
d peeling stress intensity factor, are calculated for different substr
ate materials, different YBCO film lattice direction combinations, and
different current densities. The finite element analysis demonstrates
the importance of considering the thermal boundary resistance when ca
lculating the peeling stress, although the peeling stress/thermal boun
dary resistance coupling is relatively insignificant for determining t
he resulting stress and temperature fields. The report suggests that a
polycrystalline YBCO thin film with small grain size deposited on an
MgO substrate is a good choice, since it has smaller stress in the fil
m and better heat dissipation ability. (C) 1998 Elsevier Science Ltd.
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