Chitosan fibers were wet spun from a 6% by weight chitosan in 3% by vo
lume acetic acid solution. The fibers were collected as a 20 filament
yarn intended for use as a chaff substrate. The yarn had to be suffici
ently dry following spinning to allow for winding and subsequent separ
ation of the filaments. Drying of the yam was attempted using various
techniques including direct and radiant heat, forced air, and chemical
drying agents. Product yarns were analyzed for ease of separation of
the filaments, as well as comparison of mechanical properties. Individ
ual fibers were evaluated on the basis of moisture content, surface mo
rphology and fiber diameter. Results indicate that the particular dryi
ng method or agent used has a considerable impact upon all of the char
acteristics listed above. A methanol dry bath was found to provide opt
imum drying of the chitosan yam, producing filaments with low moisture
content that separated easily from one another. Methanol drying yield
ed chitosan fibers with smaller diameter, superior surface smoothness
and superior mechanical properties to fibers dried using forced air, h
eat, or other tested drying agents such as acetone and isopropanol. (C
) 1998 John Wiley & Sons, Inc.