Although British Sugar has reduced its consumption of lime for purific
ation of beet raw juice by about 50% over the last 15 years, the costs
of using lime are still significant. Costs are incurred in purchase a
nd transport of lime and for coke to burn the lime in conventional kil
ns. Offset against these is the benefit of the valuable used carbonata
tion lime now sold as a convenient high dry substance product. This pa
per looks at some experimental work carried out by British Sugar to de
velop practical means of further reducing lime consumption by factorie
s. Working with the pilot purification system indicates that it may we
ll be possible, in practise, to operate a defeco-carbonatation with UK
beet at lower than 1% CaO on beet. The best option appears to be to e
stablish a retention time in the Ist carbonatation and clarifier suffi
cient to achieve the elimination of invert and glutamine equivalent to
the current performance at 1.2% CaO on beet and to recycle clarifier
underflow sufficient to achieve acceptable settling and filtration rat
es. The addition of flocculants to facilitate settling might be necess
ary and a significant increase in rotary vacuum filter area would be n
eeded. The major uncertainties would be the scaling behaviour of the j
uice with higher limesalts and the ability to produce current white su
gar colors with the increased juice colors. Faced with these uncertain
ties and the cost of decreasing juice purity it could well be argued t
hat current lime usage is optimum at around 1.2% on beet.