Concurrent engineering and design for manufacture and assembly have be
come dominant strategies for closing the gap between design and manufa
cture. However, the primary focus of these strategies is to design pro
ducts that are easily built from a capability viewpoint. The technical
literature has paid less attention to strategies that focus on the de
sign of products that are suitable from a capacity viewpoint. Initial
experimentation with capacity driven design concepts indicate that the
y can be very beneficial. However, no comprehensive study has been com
pleted to indicate the efficacy of the strategies in general terms. In
this paper, the authors examine and quantify the performance and robu
stness of capacity driven design strategies in a wide spectrum of alte
rnative manufacturing scenarios. The results of simulation studies ind
icate that capacity driven design strategies can be effective in a wid
e array of manufacturing situations, and that future research in this
area is warranted.