The kinetics of non-catalyzed, acid catalyzed and alkyltin catalyzed p
olyesterification of adipic acid with 1, 3-butanediol as a model for p
olymeric ester synthesis was followed at 180 degrees C and 215 degrees
C by monitoring of carboxyl, hydroxyl, and water content of the react
ion system. The rate constants of the three processes were calculated
using a simulation method. The process is kinetically controlled durin
g the first 4-10 h (down to AV congruent to 20 mg KOH/g conversion 95%
) and then thermodynamically controlled by elimination of water from t
he system. Methyltin derivatives, especially trichloride, are more act
ive catalysts but dibutyltin oxide can be used with good results. The
model study suggests that addition of the catalyst at the beginning of
the process and applying a vacuum (pressure 60 Torr) will reduce the
reaction time in half, compared with adding catalyst at AV congruent t
o 20 mg KOH/g and using no vacuum.