Wet etching is an isotropic process and difficult to control, but prop
er application of statistical process control (SPC) can significantly
reduce variability. A relatively simple SPC model predicts the tempera
ture required to achieve a desired etch rate from the rate at two othe
r temperatures, despite the nonlinear dependence upon temperature. Exc
ess wet etch scrap can be reduced without the expensive switch to plas
ma etching.