Many of the problems associated with the machining of metal matrix com
posites (caused by the presence of the hard, brittle phase) can be ove
rcome by using ultrahard tooling. Tools made from polycrystalline diam
ond (PCD) are particularly suitable, however it is important that an a
ppropriate PCD grade and optimised machining conditions are selected i
f rapid tool wear is to be avoided. This overview concludes with a num
ber of case studies demonstrating how ultrahard tooling technology has
been economically applied in a diverse range of engineering sectors.