I. Tansel et al., MICRO-END-MILLING - II - EXTENDING TOOL LIFE WITH A SMART WORKPIECE HOLDER (SWH), International journal of machine tools & manufacture, 38(12), 1998, pp. 1437-1448
A new procedure is proposed to extend tool life. The new procedure use
s a Smart Workpiece Holder (SWH), which monitors the cutting force and
reduces the metal removal rate when it predicts tool breakage possibi
lity. The response includes a quick move in the opposite of the feed d
irection by using a piezoelectric actuator and by reducing the feed ra
te. The proposed system was tested with mild steel and aluminum workpi
eces. Based on the experimental results, better than 50% of the tool b
reakage cases could be predicted and tool life can be increased more t
han 30%. (C) 1998 Elsevier Science Ltd. All rights reserved.