MICRO-END-MILLING - II - EXTENDING TOOL LIFE WITH A SMART WORKPIECE HOLDER (SWH)

Citation
I. Tansel et al., MICRO-END-MILLING - II - EXTENDING TOOL LIFE WITH A SMART WORKPIECE HOLDER (SWH), International journal of machine tools & manufacture, 38(12), 1998, pp. 1437-1448
Citations number
26
Categorie Soggetti
Engineering, Manufacturing","Engineering, Mechanical
ISSN journal
08906955
Volume
38
Issue
12
Year of publication
1998
Pages
1437 - 1448
Database
ISI
SICI code
0890-6955(1998)38:12<1437:M-I-ET>2.0.ZU;2-#
Abstract
A new procedure is proposed to extend tool life. The new procedure use s a Smart Workpiece Holder (SWH), which monitors the cutting force and reduces the metal removal rate when it predicts tool breakage possibi lity. The response includes a quick move in the opposite of the feed d irection by using a piezoelectric actuator and by reducing the feed ra te. The proposed system was tested with mild steel and aluminum workpi eces. Based on the experimental results, better than 50% of the tool b reakage cases could be predicted and tool life can be increased more t han 30%. (C) 1998 Elsevier Science Ltd. All rights reserved.