This paper addresses several important issues concerning contiguous pe
rmanent magnet biased magnetoresistive sensors. A fabrication process
utilizing isotropically etched silicon nitride for lift-off is describ
ed, and the optimization of the permanent magnet materials is presente
d. From the study of resistance vs. trackwidth and sensor height, a co
mponent of the resistance inversely propotional to the sensor height I
s identified. The effective longitudinal bias field is found to decrea
se with increasing trackwidth.