Although the application of self-tapping and non self-tapping screws i
s virtually universal in cranio-maxillofacial surgery, the inevitable,
time consuming procedure of drilling a pilot hole has some potential
disadvantages, such as damage to nerves, tooth roots or tooth germs, t
hermal necrosis of the bone and drill bit breakage. Drill Free Screws
(DFS) are a recently developed type of osteosynthesis screws, having a
tip like a cork screw and specially formed cutting flutes which enabl
e insertion of the screws without drilling. DFS 1.5 and 2 mm were inse
rted into discs of wood, polyvinylchloride (PVC) and porcine mandibula
r bone of varying thicknesses between 2 and 4 mm. The values of insert
ion torque and maximum torque were recorded using an electric torque t
ester. Thereafter, the screws were inserted with a fixed torque and un
iaxial pull out tests were performed. In comparison with this, the sam
e procedure was performed using 1.5 and 2 mm self-tapping titanium scr
ews. Ten trials for each screw-material-combination were conducted to
determine insertion torque, maximum torque and pull out analysis. The
results showed that the holding power of DFS lay between 70 and 104% o
f the holding power of self-tapping titanium screws; only in PVC was t
he difference more than 15%.