Several antireflection treatments such as Teflon dipping, dipping in s
ilica saturated fluosilic acid, have previously been tested. The films
made with the fluosilicic acid showed an increased solar transmittanc
e of up to 5%. Outdoor testing for more than 7 years indicated an exce
llent long-term stability. The problem with this process is the involv
ed chemicals, which are too harmful to permit a large-scale production
in Sweden. Therefore, a dip-coating process has been investigated, wh
ich uses silica sols, Two sols were investigated, one polydisperse and
one monodisperse. The highest attained solar transmittance was achiev
ed with the monodisperse sol. It is believed that the increase in the
solar transmittance is connected to the size of the silica particles,
the larger the smallest particles the higher the solar transmittance.
A decrease by up to 5.2% in the solar reflectance has been noted. A pr
oblem is the mechanical properties and especially the adhesion tends t
o be low. It is, however, possible to improve these properties by baki
ng the him at approximately 550 degrees C during 30 min. The solar tra
nsmittance decreases when baking the film since it collapses partially
, but the mechanical properties seemed to improve. During baking the t
emperature is close to that of commercial tempering. It should therefo
re be possible to bake and temper at the same time. The deposited film
does not introduce any absorption. It is concluded that this process
should be suitable for large-scale production, since the involved chem
icals are harmless and the process is fairly rapid. Films were made at
withdrawal rates of up to 1 cm/s. (C) 1998 Published by Elsevier Scie
nce B.V. All rights reserved.