Colourists often need to manufacture a production batch of a large num
ber of rolls of fabric to match a colour provided by a client. However
, even fabrics dyed with the same colorants under well monitored condi
tions may show some colour variation. This variation should be charact
erised and the fabrics separated into groups within which the colour d
ifference is considered acceptable. A systematic shade sorting process
enables colourists to do this before delivery. We review the criteria
for implementing such a system, along with the merits and demerits of
the fixed grid and the grid-free system. Methods for separating the c
oloured sample population and determining the tolerance limit for acce
ptable shade groups are also outlined. Such studies should be carried
out continuously so that a comprehensive and well organised shade sort
ing system can be developed.