Objectives. The surface quality of an archwire is a critical factor in
the prevention of corrosion. This study was conducted to evaluate and
assess the surface of as-received and used nickel-titanium archwires
for evidence of corrosion, and to analyze possible corrosion products.
Methods. Round 0.4 mm and square 0.4 mm x 0.55 mm nickel-titanium arc
hwires from two manufacturers were subjected to elemental analysis, ex
amined, and photographed in a scanning electron microscope with an EDA
X unit. The used wires had been in service from 3 wk to 4 mon. There w
ere no systematic differences in surface topography or composition bet
ween the as-received and used wires. Results. The examination revealed
undulated surfaces with manufactural scratches and crevices. The surf
ace quality within the same archwire varied slightly, with different s
moothness in the anterior and posterior regions. No systematic discern
ible difference was found between used and as-received arch wires. The
analyses of different areas on the used archwires revealed no differe
nces in the metal composition. Significance. The surface defects found
on the as-received wires were evidently not large enough to act as si
tes for corrosion attack.