Centrifugal processing was used to induce size selectivity in Si parti
cles suspended in a silica sol-gel precursor solution. A model was dev
eloped to describe Stokes settling of the silicon particles in the sol
-gel medium whose viscosity increases exponentially with time eventual
ly leading to hardening to a solid glassy material. An empirical modif
ication to the theoretical model accounts for settling of particle agg
lomerates. Experimental results for polydisperse silicon particulates
centrifuged in a sol-gel of tetraethyl orthosilicate catalyzed by phos
phoric acid are reported; the particle size and spatial distribution i
n the gelled matrix are explained by the model. The utility of centrif
ugal processing to produce functionally graded materials and semicondu
ctor nanostructures is discussed. (C) 1998 American Institute of Physi
cs.