The structure and morphology of electrodeposits depend on many factors
including temperature, current density, time of deposition and compos
ition of the bath. The properties of an electrodeposit depend on its m
icro structure. For example corrosion and wear resistance, hardness, i
nternal stress, strength, brightness, electrical conductivity, magneti
c properties and leveling are all affected by structure. The relations
hips between electroplating parameters such as current density, temper
ature, bath agitation and electrolyte composition have been investigat
ed for the zinc-cobalt system. It was found that electrolyte compositi
on and temperature affect both deposit composition and morphology. The
cathodic current efficiency decreased with current density and hardne
ss was raised with increasing cobalt content in the deposit. Three pow
erful techniques were used to access the microstructure of zinc-cobalt
deposits: scanning electron microscopy, transmission electron microsc
opy and X-ray diffraction. The results show that the alloy is constitu
ted of a single phase of a solid solution of cobalt dissolved in zinc
within an hexagonal crystal system. The deposit is porous and changes
from dendritic to nodular with increasing cobalt content.