In this study we present an integer programming model for determining
an optimal inbound consolidation strategy for a purchasing manager who
receives items from several suppliers. The model considers multiple s
uppliers with limited capacity, transportation economies, and quantity
discounts. We propose an integrated branch and bound procedure for so
lving the model. This procedure, applied to a Lagrangean dual at every
node of the search tree, combines the subgradient method with a prima
l heuristic that interact to change the Lagrangean multipliers and tig
hten the upper and lower bounds. An enhancement to the branch and boun
d procedure is de;eloped using surrogate constraints, which is found t
o be beneficial for solving large problems. We report computational re
sults for a variety of problems, with as many as 70,200 variables and
3665 constraints. Computational testing indicates that our procedure i
s significantly faster than the general purpose integer programming co
de OSL. A regression analysis is performed to determine the most signi
ficant parameters of our model. (C) 1998 John Wiley & Sons, Inc.