Transmission electron microscopy has been used in conjunction with RuO
4 staining to investigate the structure of (iPP/iPP-g-MA)-PA6 reaction
bonded interfaces and microdeformation at interfaces which had failed
by crack propagation along the interface. In relatively weak interfac
es, the crack tip was preceded by a single, well-defined crazelike fib
rillar deformation zone on the iPP/iPP-g-MA side of the interface, wit
h fibril diameters of between 10 and 15 nm. The crack tip itself also
propagated along the interface, providing some justification for the e
xtension of established models for interfacial failure in glassy polym
ers to the present case of two semicrystalline polymers. In stronger i
nterfaces, however, considerable diffuse deformation was observed to a
ccompany crack propagation. This was accounted for by the deeper penet
ration of the damage zone into the iPP/iPP-g-MA, into regions where th
e microstructure was less well ordered than immediately adjacent to th
e interface. This transition from a well-defined to a diffuse damage z
one may modify the relationship between the local interfacial strength
and the global fracture toughness.