Sarkar and Zangwill (1991) showed by numerical examples that reduction
in setup times can, surprisingly, actually increase work in process i
n some cyclic production systems (that is, reduction in switchover tim
es can increase waiting times in some polling models). We present, for
polling models with exhaustive and gated service disciplines, some ex
plicit formulas that provide additional insight and characterization o
f this anomaly. More specifically, we show that, for both of these mod
els, there exist simple formulas that define for each queue a critical
value z of the mean total setup time z per cycle such that, if z < z
, then the expected waiting time at that queue will be minimized if t
he server is forced to idle for a constant length of time z - z every
cycle; also, for the symmetric polling model, we give a simple explic
it formula for the expected waiting time and the critical value z tha
t minimizes it.