A new assembly technology is presented which enables the modular inter
connection, assembly and packaging of individual microfabricated compo
nents and/or modules (e.g., pumps, valves, reaction chambers, control
circuitry, etc.). This technology can be used to make compression seal
fittings utilizing self-aligning, interlocking, mechanical bonding st
ructures and photo-patternable silicons O-ring seals. Two distinct typ
es of fluidic interconnects for microfluidic system assembly are demon
strated using this technology. The first type demonstrates a means of
interconnecting multiple, vertically stacked layers of micromachined c
hannels. The second type demonstrates a means of connecting micromachi
ned channels to tubing or other micromachined channels within the same
plane. An important feature of these interconnects are that they are
reversible, i.e., interconnections can be repeatedly made with the sam
e structures allowing flexible system assembly. (C) 1998 Elsevier Scie
nce S.A. All rights reserved.