On October 31, 1987 a crane lifting a heat exchanger convection sectio
n failed and severed a 4' loading line and a 2'' pressure relief line
to an HF alkylation reactor settler drum at a petroleum refinery in Te
xas City, Texas. Vapors were emitted under pressure for about two hour
s and the vessel was plugged and drained approximately 44 hours later.
A plume from this accidental release passed through residential areas
, damaging some vegetation (brown lawns), and spawning a class action
law suit. An extensive analysis was conducted to determine the total i
nventory loss and to model the blowdown process and the concentrations
of HF in the plume. Since the discharge rate was decreasing with time
, a peak concentration of HF in the emitted vapors occurred just befor
e the water spray mitigation system became fully operative. Consequent
ly, the mitigation efforts were more effective late in the response wh
en concentrations were already low. The predicted plume concentrations
are consistent with observed vegetation damage effects, with concentr
ations below Emergency Response Planning Guideline Level 3 past 3/4 mi
le from the source. These results support a policy of sheltering in pl
ace during such an event.