The load on a 1970 vintage recovery boiler caused accelerated fouling
in the upper furnace, unstable combustion in the lower furnace, and TR
S emissions that were difficult to control. A contractor worked with t
he mill to determine the best way to increase combustion air delivered
at or above the liquor guns. Evaluation of several configurations by
computer modeling led to the use of air nozzles on both the front and
rear walls at the liquor gen level. The primary benefits of the modifi
cations were reduced carryover, less plugging of flue gas passages, re
duced TRS emissions, and more stable combustion in the lower furnace.