This paper investigates the effects of interfacial crack size and impa
ct damage size on the shear properties and failure mechanisms of a typ
ical marine sandwich composite made from glass reinforced polymer (GRP
) skins and a poly(vinyl chloride) (PVC) foam core. An abrupt decrease
in the static shear strength and fatigue resistance occurred when the
interfacial crack length between the skin and core exceeded similar t
o 20-30 mm due to the failure mechanism changing from wrinkling of the
GRP skin to shear cracking of the foam core. The static shear failure
loads of the composite containing interfacial cracks between 20 and 9
0 mm in length were used to test the accuracy of two models for predic
ting the strengths of defected sandwich composites. The shear properti
es were also reduced when the impact damage area was increased, althou
gh the magnitude of the reduction was determined by the impact energy.
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