A new method of fabricating Si microstructures on thin insulating film
s is described. It combines selective-area growth of Si with electron-
beam direct patterning of a SiO2/SiNx bilayer mask. The chemical compo
sition of the top SiO2 layer of the mask can be modified locally by el
ectron-beam irradiation. The different chemical properties between irr
adiated and nonirradiated surfaces make it possible to deposit Si only
on the irradiated surface. The bottom SiNx layer is stable against el
ectron-beam irradiation, and thus insulates electrically the deposited
Si microstructure from the Si substrate. Selective-area growth of Si
was performed by ultrahigh-vacuum chemical vapor deposition (UHVCVD).