Differential pressure based flow meters generally consist of a how restrict
ion element which generates a differential pressure and a pressure transduc
er, externally piped to the restriction, which measures the flow related di
fferential pressure. The smart-orifice mini head meter presented takes adva
ntage of silicon technology by incorporating a differential pressure micros
ensor. In contrast to conventional head meters, it represents a single comp
act and economic device for general flow meter applications, in particular
where small size is of concern. Computational fluid dynamics analyses were
applied to develop a non-standard orifice design and prototypes of the smar
t-orifice were fabricated. The performance of the mini head meter in water
flow measurement was determined in a computer supported test bench facility
. It was compared to the results predicted by the simulation, as well as to
a conventional head meter arrangement with externally mounted pressure tra
nsducer, including measurements with water at elevated temperature and diff
erent absolute line pressures. The results are very promising and verify th
e competitiveness of the smart-orifice as a mini head meter. (C) 1999 Elsev
ier Science Ltd. All rights reserved.