An in-situ method was used to study thermal magnetic behaviors of cores mad
e of amorphous Fe73.5Cu1Nb3Si13.5B9 alloy, by recording the temperature dep
endent initial permeability (mu(i)) in a designed thermal-cycling annealing
. The higher the isothermal annealing temperature (T-IA) the shorter the ac
cumulative time (t(Acc)) is required to attain the highest room temperature
initial permeability (mu(ri.RT)), e.g., 61.39 ks for the T-IA at 520 degre
es C, while 70 s at 600 degrees C. At a specific T-IA-t(Acc) combination, t
he mu(i) value was found to be enhanced anomaly all the way down to room te
mperature from a high annealing temperature. The composition effect, in par
ticular the evolution of Si content in the nanocrystal during annealing, ha
s also been studied and related to the observed permeability peak. The Curi
e temperatures (T-c) of the nanocrystal and the residual amorphous phase we
re found to dominate the mu(ri.RT) value, which was found to vary linearly
and inversely with T-c of the residual amorphous phase in the annealed spec
imen. The best results obtained from the current method is comparable with
those obtained by conventional annealing via iteration, the thermal-cycling
is thus an effective, time-saving and informative method to work out the b
est process-annealing schemes for a specific composition, particularly a ne
w one.