Setting the extruder operating conditions, or establishing the adequate geo
metry of the screw, for a given group of specifications, is dealt with as a
n optimization problem where the solution is searched in a nonconvex space.
In practice, this is a conflicting multi-attribute optimization problem, w
here various optima may coexist. The methodology developed involves the max
imization of an objective function, quantifying the adequacy of the extrude
r-die combination response to particular inputs, whose values are computed
using an extrusion modeling package developed for this work. Genetic Algori
thms (GAs) are used to generate better sets of inputs. In a second stage, m
ulti-objective optimization through Pareto curves, coupled to GAs, is imple
mented since, beyond optimization, it also provides a better understanding
of the characteristics of the extrusion system under study.