An improved optical micro encoder using a vertical-cavity surface-emit
ting laser (VCSEL) is presented in this paper. A twin-beam VCSEL is us
ed in order to obtain two quasi-sinusoidal signals in phase quadrature
. Directional sensing and signal interpolation have become possible. A
lso, microlenses are monolithically integrated onto the VCSEL in order
to improve resolution. The encoder chip size is approximately 1.5 x 2
.0 x 0.6 mm(3). Displacement measurement is performed using a scale wi
th a pitch of 20 mu m, and resolution of 0.1 mu m is achieved as a res
ult of signal interpolation. Additionally, the encoder is installed in
to a low-height linear stage and characterized, demonstrating a possib
le application. A prototype of the packaged encoder is also presented.
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