A study has been made of the processability, bulk density and uniaxial
compression properties of a syntactic foam system with varying volume
fractions of phenolic microballoons. Short-term compression tests sho
wed that the compression yield strength and initial tangent modulus of
elasticity were linearly dependent on the bulk density (and the volum
e fraction of microballoons). The microballoon concentration and resin
binder composition was found to be crucial to the ease of manufacturi
ng syntactic foams.