This work investigates the effect of spinning conditions such as trave
ller, twist multiplier, and front top roller pressure and hardness on
the cross-sectional structure of 19.7 tex T/R composite yarns. A trave
ller of #1/0, a TM Of 2.8, and a front top roller pressure of 18 kg an
d hardness of 70 degrees are the optimum spinning conditions. This com
bination results in the best mixing of spread polyester filaments and
drafting rayon fibers in the nip of the front rollers, arranged in the
best dispersion to form a T/R composite yam with better quality and g
ood blend uniformity. The results reveal that the 61.5% asymmetrically
sided type is the predominant cross-sectional structure of T/R compos
ite yams. However, the fraction of the uniform distribution type incre
ases from 10.0 to 24.5%, indicating that the blend uniformity of T/R c
omposite yarns improves remarkably.