The design concept and hardware configuration of a constant heat sourc
e, susceptor-based dual wafer rapid thermal processing (RTP) system ar
e described. The temperature measurement/control techniques and therma
l characteristics of the RTP system are described. Typical process res
ults in CoSi and TiSi formation using the RTP system are reported. Cha
nge in sheet resistance uniformity before and after RTP steps and wafe
r-to-wafer temperature repeatability were kept below 0.5% and 1 degree
s C, respectively, in both processes. Due to the dual wafer process ca
pability and steady state temperature control, a very high throughput
at a minimal power consumption was realized. Many thermal processes us
ed in furnaces can easily be converted to RTP processes without decrea
sing cost performance and/or deteriorating process results by using th
e RTP system.