MODELING OF REACTIVE SYNTHESIS IN CONSOLIDATED BLENDS OF FINE NI AND AL POWDERS

A model is proposed to describe the kinetics of reactive synthesis of NiAl from consolidated Ni-Al fine powder blends for various synthesis heat treatments. The presence of interfacial oxide in the blend and he at exchange between the sample and the environment have been taken int o account to simulate the evolution of temperature and phase compositi on in the blend. A good agreement was obtained between the model calcu lations and experimental results. The effect of interfacial oxides and of various external parameters (heating rate, heat exchange condition s, powder size, etc.) on the synthesis kinetics was investigated. The model allows to explain the difference in reaction paths (self-propaga ting synthesis or solid state synthesis) observed in consolidated powd er blends, as well as to describe the shape of the differential therma l analysis signal. Based on the results, the disagreement in previousl y reported data on growth kinetics of aluminides in diffusion structur es with different characteristic diffusion distances is discussed. (C) 1998 Elsevier Science S.A. All rights reserved.