The sensitivity and reliability of two commercial nondestructive leak
testers were studied using commercially manufactured semirigid retort
trays with headspace filled with spaghetti in meat sauce. Leak testing
was based either on detection of rise of pressure in a test chamber o
r on fall of pressure in the package during mechanical compression. Ev
aluated test variables included package leakage (holes of 15 to 60 mu
m in diameter), retorting test pressure and pressurizing tool. The inc
reased pressure differential increased the sensitivity of the method d
etecting external rise of pressure in particular, whereas blockage of
the holes during retorting decreased the capability of the evaluated t
echniques to detect leakages. Neither of the test methods could detect
threshold leakage of 10 mu m in diameter for bacterial penetration de
termined earlier with similar retort trays. The leakage detection limi
ts for the methods detecting external rise of pressure and the interna
l fall of pressure were leakages larger than 32 mu m and 59 mu m in di
ameter, respectively. Leak testing did not affect the integrity of int
act packages.