Statement of problem. Strength, color stability, and precision of fit
are requirements for all-ceramic restorations. The Procera AllCeram cr
own system, composed of a densely sintered high-purity alumina core co
mbined with a low fusing surface porcelain, appears to satisfy most of
these requirements. However, eval uation of marginal fit has not been
reported. Purpose. This study measured the precision of fit of the Pr
ocera AllCeram crown fabricated with Procera CAD/CAM technology for th
e premolar and molar teeth fit to a die. Material and methods. Five iv
orine maxillary first premolars and first molars were prepared for ful
l-coverage crowns. Preparations were standardized with a convergence a
ngle of 10 degrees, chamfer margins of 1.3 to 1.5 mm circumferentially
, and occlusal reduction of 2.0 mm. AllCeram crowns were fabricated fo
r the dies, and the fit of the crown to the die was determined by usin
g a standardized procedure with a silicone impression material that se
rved a dual role: (1) as a retrievable luting agent, and (2) to replic
ate the internal aspects of the crown. Laser videography was used to m
easure the gap dimension between the crowns and the dies at the margin
al opening, the axial wall, the cusp tip, and the occlusal adaptation
measurement locations. Mean gap dimensions and standard deviations (SD
s) were calculated for marginal opening, internal adaptation, and prec
ision of fit. Results. Mean gap dimensions and standard deviations at
the marginal opening for the premolar and molar crowns were 56.0 mu m
SD +/- 21 and 63.0 mu m SD +/- 13 mu m, respectively. The mean gap dim
ensions and SDs of the internal adaptation were 69.0 mu m SD +/- 17 mu
m for axial wall, 48.0 mu m SD +/- 12 mu m for cusp tip, and 36.0 mu
m SD +/- 7 mu m for occlusal adaptation for the premolar crowns; and 4
9.0 mu m SD +/- 3 mu m axial wall, 67.0 mu m SD +/- 21 mu m cusp tip,
and 74.0 mu m SD +/- 29 mu m occlusal adaptation for molar crowns. Pre
cision of fit and SDs for premolar and molar crowns were 52.0 mu m SD
+/- 19 mu m and 63.0 mu m SD +/- 20 mu m, respectively. Mean marginal
openings and precision of fit gap dimensions for the crown groups were
not significantly different at the .05 level. However, gap dimensions
that defined the internal adaptation at the measurement locations wer
e different (P less than or equal to .05). Conclusion. Mean gap dimens
ions for marginal openings, internal adaptation, and precision of fit
for the crown groups were below 70 mu m These findings show that the c
rowns studied can be prescribed with confidence knowing that the preci
sion of fit will consistently be less than 70 mu m.