Zirconia is evermore in demand as a thermal barrier coating (TBC) for
energy economy and metal protection. Several methods are in use to pro
duce the coatings, including sol-gel, CVD and PVD, however laser ablat
ion, has not been notoriously reported. The present work presents the
use of a N-2-SF6 pulsed laser beam, focused (6 J/cm(2)) on a metallic
zirconium target in a reactor with low pressures of oxygen or helium.
Sparks were observed in oxygen atmosphere, which denoted oxidation of
laser ablated zirconium. Transmission Electron Microscopy (TEM) and op
tical interferometric microscopy, identifying small agglomerates of Zr
O (cubic phase) studied the crystallographic structure and morphology
of the obtained particles. The pyrophorous oxidation phenomenon of abl
ated Zr droplets is described and interpreted by thermochemical simula
tions, and the deposited morphology is characterized.