An in-line rheometer previously described was evaluated for use in the
upgrading of post-consumer, recycled HDPE. Feed resin of variable mel
t index was brought to a preset, uniform viscosity by peroxide induced
crosslinking in a twin-screw extruder. Closed loop control was demons
trated using the rheometer as a viscosity sensor. Set-point tracking w
as achieved using PID-IMC, Dahlin and minimum variance (MV) controller
s. The Dahlin controller showed the best load rejection.