Air rings, used today in film blowing systems, have been developed dow
n the years through trial and error experiment. They represent the lim
iting factor concerning the efficiency of film blowing lines with resp
ect to throughput and take-off speed. Numerical simulation of the cool
ing and optimization of future cooling systems. Individual process and
geometric parameters can be changed interactively with the effects on
flow and heat transfer processes being analysed and applied to simila
r situations. The knowledge acquired regarding the physical interactio
ns in the cooling of blown film makes a targeted optimization possible
. The purpose of this paper is to present the foundamentals for calcul
ating turbulent air flows in blown film extrusion and, additionally, a
model for complete FE-simulation of the flow and heat transfer proces
ses. Furthermore, the achieved simulation results will be discussed.