Fluidisation is frequently accompanied by unwanted attrition of the be
d material. This paper focuses on the mechanical aspects of fines crea
tion by attrition in fluidised beds supported by multi-orifice distrib
utor plates. The attrition rates of low-density porous glass particles
were measured; these particles show abrasive wear behaviour rather th
an breakage. Positron emission particle tracking (PEPT) was used to fo
llow particle motion in three dimensions within the fluidised bed. For
a single orifice distributor with background fluidisation, the attrit
ion rate increased exponentially with increasing orifice gas velocity.
For a multi-orifice distributor, however, attrition rates were roughl
y proportional to excess gas velocity, except near to a critical ratio
of particle to orifice diameter; as this ratio approached 2, attritio
n was observed to increase by an order of magnitude. A method is propo
sed for estimating attrition rates from a combination of small-scale e
xperimental results and theoretical calculations of distributor jet en
trainment rates. (C) 1998 Elsevier Science S.A. All rights reserved.