Seals are a critical aspect of machinery that operates in the presence
of abrasive slurries. Seals act to maintain machine lubrication and p
revent abrasives from affecting critical components. Over time, howeve
r, the slurry will wear the seal and lead to a loss of lubrication and
eventual machine failure. It is therefore important to investigate th
e seal wear process in aims of improving seal design and performance.
The wear process was studied by visualizing and recording the operatio
n of the seal through a window using time-lapse video. Images from the
test show that the wear process occurs in two stages: the break-in pe
riod and the aggressive wear period. During the break-in period the se
al does not wear. During the aggressive wear period, however, particle
s under the contact band cluster and form an abrasive front that erode
s the seal lip at a rapid rate. Based on these observations, the seal
geometry was changed to include the periodic placement of various text
ure topologies, including (1) a depression surrounded by a protrusion,
(2) a protrusion only and (3) a depression only. Textures featuring p
rotrusions act to extend the break-in period and decrease the wear rat
e of the aggressive wear period. Seals with the protrusions-only textu
re outlived non-textured seals by a factor of eight. (C) 1998 Publishe
d by Elsevier Science S.A. All rights reserved.