Aspects of cast structure that influence mechanical property variabili
ty, and in particular tensile ductility, have been studied in a Ti-48A
l-2Cr-2Nb titanium aluminide alloy. Macrostructure, porosity, microstr
ucture and tensile properties have been characterized over a range of
casting processing conditions. Local solidification times and subseque
nt solid-state cooling rates during casting have been characterized vi
a local thermal measurements in combination with solidification modeli
ng. Large variations in cooling rate during casting dramatically influ
ence the initial cast structure as well as the distribution of defects
such as porosity. Variations in as-cast structure persist through sub
sequent thermal and hot isostatic pressing cycles and contribute to th
e variability of tensile ductility. The current understanding of the r
elationship of tensile ductility to processing-induced changes in stru
cture will be briefly discussed. (C) 1998 Published by Elsevier Scienc
e Limited. All rights reserved.