We report the results of a recent study on the tribological properties
of electropolymerised thin films at light loads and low speeds. Poly(
pyrrole) films incorporating different counter-ions have been electroc
hemically deposited onto gold electrodes on the piano-convex glass sub
strates and studied extensively. The measuring apparatus has been grea
tly improved from that reported earlier and now provides simultaneous
monitoring of frictional force and wear. High precision capacitive gau
ging is employed to provide high resolutions of frictional force of be
tter than 100 mu N and height variation (wear) of 2 nm. A large number
of specimens of poly(pyrrole) grown from five different counterions w
ere prepared and their performances evaluated. The film morphology of
each type of film was examined by atomic force microscopy (AFM) for co
ntrol of the variability of film formation. Results are presented for
the friction coefficients and wear rates observed for the films typica
lly at a load of 2 N and a sliding speed of 5 mm s(-1). The effects of
normal loading force and sliding speed on the friction coefficient ar
e also discussed with a load range of 0.2-5 N and a sliding speed up t
o 30 mm s(-1). (C) 1998 Elsevier Science Ltd. All rights reserved.