A scalable process for the novel antidepressant ABT-200, starting with
5,6-methylenedioxy-1-tetralone, is described, The new process improve
s the scale-up and safety concerns associated with the previously empl
oyed route to ABT-200. The scalable process eliminates the potential f
or HCN exposure to employees and produces ABT-200 in a stereospecific
fashion. (TMS)CN was replaced by nitromethane as a reagent to introduc
e the nitrogen in the ABT-200 molecule. This stereospecific process em
ploys an epimerization procedure which takes advantage of a key differ
ence in the solubility of the two diastereomers of the succinimide int
ermediate, 9a/b and 10a/ b. Balancing the rate of epimerization with t
he solubility of the diastereomers in the reaction medium was an essen
tial factor in optimizing the yield and efficiency of this simple, one
-pot reaction. The solubility-directed epimerization was demonstrated
in both a predominantly aqueous and an organic solvent mixture. The su
ccinimide derivative 10a/b was then converted to ABT-200, This improve
d procedure was used to prepare kilogram quantities of ABT-200.