An in situ wear probe was developed to measure the rate of cylinder fi
ner wear and its roughness at the top ring reversal point where severe
wear can occur. The wear probe can be removed from the cyl inder bloc
k and replaced without the need for engine disassembly. The wear probe
is scanned at a laser stylus surface measuring station where its topo
graphy and wear are analyzed. The engine used is a single-cylinder, ai
r-cooled gasoline engine. A sample of the surface properties and analy
sis is given. Experimental data are given for the wear rate and differ
ent roughness parameters and their variation over the first few hours
of the break-in period.