A thermo-viscoplastic constitutive model is used in an explicit finite elem
ent analysis to determine the strain distribution that develops during rod
rolling. The computed strains are then used to predict the resulting grain
size of the material microstructure. Predictions;are compared to experiment
s conducted on rolling of square billets. There is good agreement between t
he measured and predicted roll loads and torques as well as on the deformed
geometry. The ability of the analysis to predict the resulting heterogeneo
us microstructure is also demonstrated. (C) 1999 Elsevier Science Ltd. All
rights reserved.